Ceramic Shaft

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Custom Ceramic Shaft Supplier

Gorgeous Advantage

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The ceramic shafts we produce have excellent wear resistance, corrosion resistance, high temperature resistance, etc.
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Customized optional materials include: 95%-99.9% alumina, silicon carbide, silicon nitride, TTZ magnesium oxide partially stabilized zirconia, YTZP yttria partially stabilized zirconia, ZDY yttria fully stabilized zirconia, etc.
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Supports mass-customized production of ceramic shafts, available for global shipment.
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With professional manufacturing equipment and large quantities of mold inventory, we can provide you with high-quality, low-cost product services. You are welcome to inquire!

Ceramic Shaft Description

Ceramic shafts are essential components for various pump applications, and their application range is wide, including various water pumps and motor equipment.
Ceramic materials have excellent wear resistance and can withstand long-term friction and impact. Compared with traditional metal shafts, ceramic shafts are more durable and are an economical choice for you to save costs!

Ceramic Shafts of Different Materials

A variety of materials are available for customization

GORGEOUS has extensive experience in manufacturing ceramic shafts made of materials such as alumina, zirconium oxide, and silicon nitride.

Alumina Ceramic Shafts

Alumina ceramic shafts have high hardness, wear resistance and insulation properties, and are suitable for precision equipment and harsh working conditions.Inquire now and get a quote!

Zirconia Ceramic Shafts

Zirconia ceramic shafts have high strength, high toughness and wear resistance, and are suitable for high precision and high load applications.Inquire now and get a quote!

Silicon Nitride Shaft

Silicon nitride ceramic shafts combine lightweight, high strength and high temperature resistance, and are widely used in high-speed and high-temperature environments.Inquire now and get a quote!

Main Properties of Ceramic Shafts

High Hardness

Ceramic materials are harder than traditional metals

Wear-Resistant

It can withstand greater friction without being easily worn and has a long service life.

Corrosion Resistant

Not easily corroded by chemicals, and resistant to most acids, alkalis, salts, etc.

High Temperature Resistance

It can resist extreme high temperature and is not prone to deformation.

Electrical Insulation

Excellent electrical insulation, can be used in electrical equipment.

GORGEOUS Customizable Product Accuracy Reference

Shaft Part Cylindricity can reach 0.003mm
Coaxiality can reach 0.002mm
Roughness 0.02
Minimum Processing Hole Diameter Up to 0.3mm, depth limit is 3mm
Hole depth accuracy can reach 0.005mm
Roughness 0.02~0.04
Plane Machining Tolerance Parallelism accuracy can reach 0.002
The measurement tolerance is 0.0015mm
Ceramic Thread Machining Processing internal thread size limit M3.0
Thread accuracy gb-7h
No restrictions on external thread size
Thread accuracy can reach gb-6g

*The specific accuracy needs to be determined according to the actual product material, shape and process requirements.

Ceramic shaft accuracy reference diagram

Ceramic shaft standard size and specifications

Diameter Range

Micro shaft: 0.5mm - 3mm (commonly used in micro motors)

Conventional shaft: 3mm-20mm (pumps, valves, bearings, etc)

Large shaft: 20mm-50mm or larger (high temperature furnace drive shaft)

Length Range

Short axis: 5mm-50mm (micro motor or sensor)

Medium-long axis: 50mm-300mm (mechanical field)

Extra-long axis: 300mm-1000mm (special equipment)

Examples of Common Diameters

Small diameter: 1mm, 2mm, 3mm, 5mm, 6mm, 8mm

Medium diameter:10mm、12mm、15mm、20mm

Large diameter:25mm、30mm、40mm、50mm

「Support non-standard customization」

「MOQ 1 piece sample order」

Customized Ceramic Shaft Material Parameters and Selection

Ceramic shaft model example

Guide to Choosing Various Ceramic Materials!

✔️Alumina: Alumina shaft is the cheapest among many materials, with a very high cost performance. Its density is 3.7-3.92g/cm3     . You can choose 95%, 99%, 99.5%, 99.7% and other purity alumina for customization.

✔️Zirconia: The density of zirconia shaft is relatively large, exceeding 6.0g/cm3. It has stronger fracture performance than other materials, overcomes the brittleness of ceramics, and it is also self-lubricating, which is very suitable for shaft and pump applications. In addition, you can also choose TTZ, YTZP, ZDY, ZTA and other materials.

✔️Silicon nitride: Silicon nitride shafts are more expensive, but they are lighter and can be polished to a mirror finish of Ra0.05um.

✔️Silicon carbide: The density of silicon carbide shafts is similar to that of silicon nitride, and their hardness is higher than that of general ceramic materials, and their wear resistance is also better.

 

Item Unit Zirconia Ceramic
Density g/cm3 6.0
Zirconia Content % 94.4
Grain Size µm 0.5
Rockwell Hardness(45N) R45N 78
Vickers Hardness(Load 500g) GPa(Kg/mm2    11.5(1175)
Flexural Strength (20℃) MPa 800
Compressive Strength (20℃) MPa 2000
Fracture Toughness(20℃) MPam1/2 9.0
Thermal Conductivity(20℃-400℃) W /(m.k) 2.5
Coefficient of Thermal Expansion 10-6   /℃ 9.6
Thermal Shock Resistance △T℃ 250

 

Property Unit AL2O3 99.7 AL2O3 99.5 AL2O3 99 AL2O3 95
Purity 99.7% 99.5% 99% 95%
Density g/cm3 3.92 3.9 3.8 3.7
Bending Strength MPa 375 370 340 304
Compressive Strength MPa 2450 2300 2250 1910
Elastic Modulus GPa 380 370 330 330
Fracture Toughness MPam1/2 4.5 4.3 4.2 3.8
Hardness HRA 91 91 90 89
Vickers Hardness HV1 1600 1550 1450 1400
Thermal Expansion Coefficient 10- 6    K-1 7.8 7.8 7.7 7.5
Thermal Conductivity W/mk 32 32 25 25
Thermal Shock Stability △T.℃ 220 220 200 200
Maximum Operating Temperature 1750 1750 1700 1500
Volume resistance at 20℃ Ω·cm 1015 1015 1014 1014
Dielectric Strength KV/mm 22 20 16 15
Dielectric Constant (room temperature) / 10 11 11.5 11
MHz Dielectric Loss Factor tan δ 1×10-3 1×10-3 3×10-3 3×10-3

 

Customizable Ceramic Shaft end Type Reference

Alumina Ceramics Video

🔷Straight: can be directly mounted to bearings, bearing seats, brackets, etc.

🔷Keyed: can be precisely combined with your machine to transmit torque to gears, sprockets, etc.

🔷D-Profile: one end is flat and allows insertion into the shaft to firmly install gears, sprockets and bearings, etc.

🔷Splined: can be customized with multiple keyway-like grooves, which can be used in hydraulic systems and machine tools.

🔷With Retaining Ring Grooves: can clamp the retaining ring into the groove, which can be used to separate and locate bearings, rings and sprockets.

🔷Step Down: can use the shoulder near the end of the shaft as a shaft support.

🔷Threaded: the end of the shaft is threaded and can be linked to threaded accessories.

🔷Tapped: has threads inside and can be installed on threaded posts.

🔷Hollow: lighter than solid shafts, can reduce the overall weight of the equipment, can be used for wires, compressed air pipes, etc.

Application of Ceramic Shaft

Pump Equipment

Ceramic shafts are corrosion-resistant and rust-free, suitable for media environments such as acid and alkali solutions, seawater, and pure water. They can be used in water pumps, chemical pumps, metering pumps, peristaltic pumps, ceramic impeller shafts, etc. They are not prone to wear during long-term operation and extend the service life of the pump.

Electric Motors

Ceramic shafts are lightweight and reduce moment of inertia, contributing to energy savings and efficient operation. Their excellent insulation properties prevent electrical corrosion on metal motor shafts caused by current leakage, making them commonly used in small motors, stepper motors, and brushless motors.

Home Appliances

In aquarium equipment (such as fish tank pumps, filters, and ceramic impeller shafts), ceramic shafts are quiet, free of magnetic interference, and corrosion-resistant. In small household appliances (such as soymilk makers, juicers, water purifiers, and air conditioning compressors), ceramic shafts can reduce noise and wear, improving durability.

Medical Devices

Ceramic shafts are used in medical pumps and testing equipment because of their good biocompatibility and strong chemical resistance to avoid contamination.

Cars and Transportation

Ceramic shafts can be used in fuel pump shafts, turbocharger components, hybrid and electric vehicle motor shafts, etc. The ceramic material can significantly improve high temperature resistance and friction, and enhance reliability.

Industrial Machinery

Ceramic shafts operate stably in highly clean and high-temperature environments, and can avoid metal corrosion caused by magnetic fields and chemical media. They can be used in precision machinery, semiconductor equipment, textile machinery, magnetic pumps, and vacuum equipment.

One-stop ceramic shaft manufacturing service

Our ceramic shafts offer a minimum order quantity (MOQ) of one piece to accommodate small order needs. Experience our service today.

Why Choose GORGEOUS?

At GORGEOUS, quality control is our top priority. Every ceramic shaft is manufactured to our customers’ exacting specifications and undergoes extensive inspection and testing, from raw materials to finished product, to ensure consistent performance and reliable quality.

Our factory is certified to IATF 16949:2016 for the automotive industry and ISO 9001:2015 for international quality management systems. This not only demonstrates our commitment to quality, but also ensures we can provide our customers with high-standard customized solutions.

Ceramic Shaft vs. Metal Shaft

Ceramic shafts have excellent wear resistance and corrosion resistance, especially in some high temperature and corrosive environments.
Metal shafts have better impact and vibration resistance, but are easily corroded and worn.

Ceramic Shaft Manufacturing Process
  • Raw material preparation: Select and process suitable ceramic raw materials.
  • Molding: Dry pressing, injection molding, etc.
  • Drying: Remove moisture after molding and wait for sintering.
  • Sintering: High temperature sintering to form a hard ceramic structure.
  • Post-processing: Precision machining or other processing.
How to Customize Poducts?

You only need to send us an inquiry and drawings, and our professional team will customize it for you.