advanced ceramics Production Step 4
Machining And Surface Treatment
Overview
After sintering, after testing with precision instruments, if there are minor errors compared with actual requirements, engineers will use cutting, grinding, polishing, coating and other precision methods to adjust the shape and size of the parts according to the error standards to ensure that the surface accuracy meets stringent requirements.
Commonly Ssed Precision Machining Methods
Mechanical processing refers to the technical process used to improve the shape, accuracy and structure of engineering ceramic parts after the initial forming stage. Common methods of advanced ceramic processing include:
Precision machining increases the value of components, improves accuracy and cost rates, and can be customized based on high-precision precision ceramics.
Surface Treatment
Surface treatment is to enhance the surface performance of ceramic parts. We can process RA to 1.2 microns to improve the tightness, smoothness and accuracy of the joint surface.
Polishing
Polishing uses abrasives to polish the surface of engineering ceramic components, reducing roughness, reducing the friction coefficient and improving the wear resistance of the surface.
Coating
Coating refers to using PVD or CVD technology to apply thin films of metal, polymer and other materials on the surface of precision ceramics to add special functions.
Finishing
Surface finishing techniques, such as sandblasting or etching, use precision machining equipment such as CNC, and we have a large number of finishing equipment.
Glazing
If you need, a layer of glass coating can be added to your customized precision ceramics to enhance the aesthetics, anti-fouling properties, and durability. It may also increase your costs and needs to be considered comprehensively.
How Gorgeous Optimize the Processing
The specific steps of processing and surface treatment may vary depending on the ceramic materials, product requirements, and manufacturing processes.
Control Of Precise Processing Parameters
Control cutting speed, feed speed, grinding pressure, angle, fixture position and positioning method
and surface treatment parameters such as coating thickness, temperature and time.
Suitable Processing Equipment And High-quality Coating Materials
We use high-quality, wear-resistant cutting tools, abrasives and coating materials to improve processing efficiency and precision, ensuring you get the best surface quality and properties.
High Standards&Strict Testing
We use non-destructive testing methods, dimensional measurement, surface quality testing, etc. to ensure the accurate delivery of your product’s performance.
Big Data Feedback And Analysis
We continuously collect and analyze data during machining and surface treatment, analyze defects from big data models, and then continuously improve.
Your Reliable Technical Ceramic Manufacturer - Gorgeous
Gorgeous is a certified manufacturer that specializes in providing advanced ceramic products for the electronic, automotive, engineering, medical and other industries. We also provide customization services to meet your specific project or business demands.