1.Introduction
Choosing the right ceramic plate can help you achieve the desired function or effect, and also save you costs and time. This is very important whether you use it for industrial products, commercial purposes or daily home use. This article summarizes the 15 best ceramic plates in the ceramic field, which can help you provide the best selection plan based on its characteristics, uses and your actual needs, so that you can achieve a full range of varieties, fast selection, good quality, good performance, worry-free and save money.
2.What are ceramic plates?
Ceramic plates are divided into natural materials, such as marble, quartz, etc., and engineering ceramics made from materials in nature, most of which have functions such as durability, heat resistance, and wear resistance. Since specially customized ceramic plates can work under extreme conditions, they are often customized and used in large quantities in industries such as aerospace, electronics, and manufacturing. These materials are sintered at high temperatures and controlled through various processes such as die casting, grinding, CNC precision machining, or 3D printing, and then tested through quality processes to ensure qualified use in these places.
3.15 Best Ceramic Plates and Their Uses
Here are 15 types of ceramic plates you need to know and their main uses based on their characteristics. These 15 materials all have their own characteristics and can be customized according to different projects, which can 100% meet your needs and help you find the most suitable product.
Silicon carbide (SiC): If your project requires high temperature resistance and long-lasting wear resistance, silicon carbide can be your best choice. If your project happens to be the lining of an industrial high-temperature furnace, protective armor, acid-resistant and salt-resistant containers in chemical equipment, and electronic cooling components in the computing industry, it can be used as a place for it. It has a relatively high cost-effectiveness and can be customized for the scene.
Alumina (Al₂O₃): Alumina material is the most common and most ideally priced material on the market, and its raw materials are relatively cheap. For example, you can use it in insulating circuits and electronic circuit substrates, artificial joints and dental implants, laboratory high-temperature crucibles, and wear-resistant parts such as pump shafts and valve cores. It is more common in daily life and is also the most widely used raw material.
Zirconium oxide (ZrO₂): If your product requires material toughness and thermal stability, zirconium oxide is one of the suitable choices. It is used in bearings and industrial machinery such as dentistry, dentures, ceramic knives, etc. Now it has also developed into battery components in the electrolyte membrane of fuel cells to increase battery life; turbine blades in the aerospace field, resistant to extreme environments.
Boron carbide (B₄C): Do you need lightweight materials? Boron carbide is the first choice. It is known for its high wear resistance, high hardness, low density and light weight. It is suitable for bulletproof armor and chassis armor. In the nuclear industry, its applications can be seen in neutron absorbers, molds and drilling equipment, but the price is higher than the more common aluminum oxide.
Silicon nitride (Si₃N₄): Silicon nitride can withstand frequent temperature fluctuations, such as high and low temperatures, and will not deform under such temperature fluctuations. It also has high thermal shock resistance and mechanical strength. It performs well in engine components, industrial bearings and metal forming tools. It can be specially customized for use. The price is higher and the amount is relatively small.
Aluminum nitride (AlN): If your product involves the heat dissipation of tiny devices, aluminum nitride is a good thermal conductive element that can facilitate your thermal management. Due to its high thermal conductivity and insulation, it is an ideal choice for static heat sinks and thermal management of high-performance microelectronic packaging.
Talc (magnesium silicate): When you have a limited budget but need a reliable material, talc is an affordable choice. Early low-end electrical insulators and insulators were made of talc (magnesium silicate), which is cheaper than alumina, but has a shorter lifespan than alumina.
Mullite (3Al₂O₃·2SiO₂): When you need a material with strong thermal shock resistance, mullite is your best choice. Common mullite is very suitable for kiln equipment, thermocouple protection tubes and refractory bricks. It is also used for high-temperature filters in chemical equipment. It is more common in daily life. The raw material price is slightly higher than alumina, but because of its characteristics, it is also worth paying.
Cordierite (2MgO·2Al₂O₃·5SiO₂): Cordierite is known for its small thermal expansion, not easy to deform, thermal expansion and contraction, and small temperature hydrocarbons. It is very suitable for use as a component in high-temperature equipment such as catalytic converters, heat exchangers, and gas furnaces.
Boron nitride (BN): If your product is in an acidic, alkaline, high temperature, or high humidity environment, you have to choose boron nitride, which is chemically inactive and has strong high temperature stability. It can be used for high temperature insulators, industrial lubricants, semiconductor processing molds, etc. However, the raw material refining process is relatively complicated and the price is relatively high. When applying, it is necessary to compare and purchase according to market conditions.
Glass ceramics: If you want to take into account both functionality and aesthetics, glass ceramics are often used in kitchen supplies (such as stoves and protective tabletops) and home partitions due to their impact resistance and toughness. High-purity special glass ceramics can also be used as decorative shells for mobile phones and other products.
Titanium diboride (TiB₂): If you want an extremely hard and durable material, titanium diboride is one of the materials for cutting tools, wear-resistant parts, and protective armor, but it is not very common and relatively expensive. It is used in some specially customized tools. Special customization requires special instructions. It is much more expensive than silicon carbide.
Lithium aluminum silicate (LAS): Lithium aluminum silicate is a multi-element ceramic material with low thermal conductivity.
Calcium Aluminate (CA): When it comes to high-temperature cement and refractory coatings, calcium aluminate provides excellent high-temperature performance. Most industrial kilns and chemical equipment previously used calcium aluminate as a protective layer and sealing layer.
Magnesium Oxide (MgO): If the product performance requirements of your project require extremely high fire resistance and insulation, then magnesium oxide can be just right for you. Magnesium oxide can be used as the main material for the encapsulation of your metallurgical furnaces, glass melting equipment, and high-temperature electrical equipment.
4.Specific product applications of ceramic plates
When choosing a ceramic plate, in addition to understanding the characteristics of the above materials, you also need to understand its specific application scenarios as a ceramic product accessory and expand your application thinking. The following are some of the main applications:
LED lighting heat dissipation base: Assuming you are engaged in the LED lighting industry, the heat generated by the LED has a great impact on the life and height of the chip. Therefore, the ceramic substrate is one of the applications of LED lighting fixtures due to its excellent thermal conductivity and heat dissipation function and safe electrical insulation performance. However, its price is relatively higher than that of metal aluminum, and its weight is heavier. Sometimes it is also affected by a large amount of use, but it has advantages in high-end and long cycle life.
Laser component equipment: For laser devices and laser cutting equipment that require high precision and high reliability, ceramic substrates can be customized and molded for them, and provide stable thermal management and reliable electrical performance.
Power electronic equipment: In power amplifiers such as UPS power modules and inverters, the high thermal conductivity and reliable electrical insulation characteristics of ceramic plates ensure that UPS and inverter equipment have efficient heat dissipation and stable operation.
Automotive electronics: If it involves the field of automotive electronics, ceramic plates provide excellent thermal management and electrical performance in the battery management system and inverter of electric vehicles.
Aerospace: Aerospace electronic equipment working at high altitudes and variable temperature conditions, ceramic boards provide strong guarantees for the high reliability and safety of aerospace equipment with their high mechanical strength and thermal stability.
Medical equipment: For high-precision medical instruments, such as CT scanners and MRI equipment, ceramic boards meet their strict requirements for circuit board performance and reliability.
Building decoration: In the construction industry, ceramic large boards and ceramic rock boards are widely used in squares, lobbies, curtain walls, exhibition halls, hotels, museums and other places, as well as home decoration living rooms, background walls, cabinets, dining tables, etc., which are easy to clean and have unique effects.
Industrial kilns: In high-temperature kilns in the ceramic, glass, petrochemical and other industries, ceramic fiberboards made of ceramics are often used as backing insulation layers, burner blocks, hot surface linings, etc., which play a role in high temperature resistance, heat preservation and energy saving.
5.Application scenarios of ceramic plates
Now that you have learned about the different properties of 15 ceramic material plates, we will take a deep look at their specific applications in various industries to help you quickly choose the best material for your project and get twice the result with half the effort.
High temperature industry applications: If your product or equipment involves working in a high temperature environment, then materials such as silicon carbide and aluminum oxide are very suitable for industries that require high temperature resistance, protecting the equipment from high temperatures and extending the service life of the equipment.
Aerospace and military applications: Boron carbide and silicon nitride are durable and heat-resistant materials that can provide super strength and high thermal stability, and are widely used in aerospace and military application industries.
Electrical and electronic equipment industry: The thermal management and electrical insulation properties of aluminum nitride and silicon nitride are widely used in the electrical and electronic equipment industry, such as LED modules, power supplies, and semiconductors.
Automotive industry: Cordierite is often used in the automotive industry, and its high temperature resistance and low thermal expansion ensure long-term performance. For example, it is used in catalytic converters and exhaust systems in the automotive industry.
Medical and beauty applications: If you are in the medical and beauty industry, zirconium oxide is often used in cosmetic dentures and medical substitutes due to its biocompatibility and high fracture toughness.
By considering your project, project characteristics and material matching performance, we can quickly select the right ceramic plate for you to ensure that your product performance, safety and durability are improved.
6.How to choose the right ceramic material and the corresponding ceramic plate
The selection of the right ceramic plate should be based on different actual conditions, such as the application site; it should be selected according to the most outstanding properties of different ceramic materials, such as thermal stability, wear resistance, mechanical strength and electrical properties. If you need a ceramic material for high-temperature applications, you can choose silicon carbide or aluminum oxide, which have excellent performance in extreme thermal environments. If your product needs to work in the electronics field or high-power applications, aluminum nitride and silicon nitride can provide excellent thermal conductivity and good electrical insulation. Both can be used. Aluminum nitride is more used in the electronics and semiconductor industries.
If you need to use it as a material for the wear-resistant industry, zirconium oxide, boron carbide and titanium diboride materials are very suitable. They can withstand great force and continuous wear. In addition, mullite and cordierite are also very suitable for applications that require resistance to thermal shock.
7.Future Trends in Ceramic Panels
When choosing ceramic panels, you need to pay attention to the latest market trends to ensure the competitiveness and innovation of your project or product. In the past three years, the rise of environmentally friendly 0-carbon ceramic materials has become a hot topic in the ceramic industry. In the production process, carbon emissions must be controlled, carbon footprints must be marked, and recyclable or sustainable and renewable resources must be used as much as possible.
At the same time, lightweight and multifunctional ceramics are the future research direction. Whether it is materials used on construction sites or electronic substrates for high-tech purposes, these modern ceramic materials are used because of their light weight, high strength and excellent functionality. If your project or product needs to reduce the weight of the equipment while providing good heat resistance and durability, these new materials will be your choice.
In addition, fashionable and high-end ceramic panels are also increasingly appearing in daily home and commercial decoration. They not only combine aesthetic needs, but also enhance functional performance. With these latest popular ceramic materials, you can fully ensure that your project is both environmentally friendly and fashionable, while also having lasting performance.
8. Conclusion
In general, the diversity and practicality of ceramic plates make them an important choice in various industries and project products. From high temperature to scientific research electronic components, ceramic materials are widely used due to their thermal stability, wear resistance and corrosion resistance. Moreover, with the advancement of science and technology, the best ceramic plates or plates not only have beautiful appearance and practical performance, but also focus on environmental protection and practical value.
When purchasing ceramic materials, you should start from the specific needs of the project. Whether it is high-strength and light lightweight ceramics, or special wear-resistant materials for high temperature environments, after normal comparison and evaluation, making the right choice can improve quality and efficiency.
By constantly understanding and improving the respective characteristics of different ceramic materials, you can quickly choose and select the products you want, and achieve the desired effect. Whether it is the tableware you purchase daily or the precision ceramic parts you use for high-end industrial or scientific research equipment, analyzing and selecting the most suitable materials is the key step to improve the quality and efficiency of the project.
FAQ
1.What is ceramic tableware and ceramic plates? What is the difference?
Ceramic tableware is made of kaolin and is often used in daily tableware because of its heat resistance and beauty, while ceramic plates are often used in industry and scientific research because of their mechanical properties, chemical properties and special properties.
2.What is the difference between porcelain and ceramics?
Porcelain is a kind of ceramic, which is made of fine clay fired at a certain high temperature and has higher strength, smoothness and ornamental properties. Compared with porcelain, there are more types of ceramics, including pottery and utensils, such as laboratory crucibles and scientific research auxiliary instruments.
3.How to clean ceramic plates and ceramic plates?
Ceramic plates can be washed or put in the dishwasher. Soak them in warm water first, then scrub them, and then put them in the dishwasher for cleaning, which can be washed more cleanly. Ceramic plates can be cleaned with a brush to remove stubborn stains, or they can be brushed with a brush to keep their surface clean.
4. Can ceramic plates and ceramic plates be put in the microwave?
High-purity ceramic plates and small pieces of ceramic plates can be put into the microwave, but you need to make sure that there is no metal decoration or paint coating on the plates and plates to prevent chemical reactions and the production of harmful substances. It is recommended to use ceramic plates and ceramic plates that are specially designed for microwave ovens.