Brief introduction of the precision ceramics industry leader
Since kyocera started its business in 1959, the leader in the precision ceramic industry, has adhered to the business philosophy of “pursuing the material and spiritual happiness of all employees, while making contributions to the progress and development of human beings and society”, and has continued to carry out various businesses. Facing the changing social and industrial environment, Kyocera Group will solve social issues through business activities, improve corporate value, and make contributions to the society. In the future, Kyocera will continue to go ahead with traditional ideas and habits.
Kyocera focuses on innovative energy conversion, converting electric energy into electric energy, vibration and cooling energy, etc., to meet the needs of different industries and create new technological achievements. After more than 30 years of research, Kyocera ceramic heater has realized miniaturization, rapid heating and high reliability, and is widely used in the industrial field. The product adopts ceramic packaging laminated processing technology, which can customize different types of products according to customer needs.
The basic structure of Kyocera ceramic heater is to print the heating body inside the ceramic body and sintering it. Its heating circuit design is flexible, can adjust the shape, power, to realize temperature sensing and other functions. The features of the product include rapid heating, miniaturization and high power density, long life, good insulation, direct heating of water and oil, good acid resistance, power switching adjustment and temperature sensing.
Kyocera will continue to explore more applications of ceramic heaters to facilitate the development of the latest technologies. The main products include alumina heaters and silicon nitride heaters (SN heaters), which can be tailored to customer needs. In addition, Kyocera’s ceramic heaters are widely used in IoT / 5G, semiconductor-related, science / medical, environmental, energy, and vehicle-mounted fields.
Future-oriented energy utilization-related products
The so-called innovative energy conversion is to convert electric energy into the required heat energy / vibration / cooling energy through different components and products, and use these different energy utilization related products to develop in different industries, produce new technologies, and brew new results. This is the significance of Kyocera’s new technology development.
Kyocera’s products include heating parts that can instantly produce high temperature of 1000 degrees, and products that use electricity to transfer heat, providing customized products for the needs of different customers in the industry.
Use ceramic heaters to light up the future of mobile travel life
Kyocera’s ceramic heater set more than 30 years of research results, used in the industrial field to achieve miniaturization · rapid heating performance, and has very good reliability.
In addition, the use of ceramic packaging layer processing technology, can provide customers with customized services, according to the different needs of customers, customized types of products
Basic structure basic construction
Kyocera’s ceramic heater uses different materials to print the heating body inside the ceramic body for sintering. This structure can be completely closed, and can be designed with very delicate heating lines. In addition, the design of the heating line is also very flexible, which can adjust the shape / power arbitrarily, and multiple lines can also be designed to realize the function of switching and temperature sensing.
advantages Features
- Rapid warming
- Small · high power density
- long-life
- Good insulation
- Can be used for the direct heating of water and oil
- Can be used in a vacuum environment
- Good acid resistance and drug resistance
- Power switching and adjustment can be realized
- Temperature sensing can be achieved
innovation Technological innovation
Kyocera will continue to explore more applications of ceramic heaters to facilitate the development of the latest technologies.
Line-up product line
Kyocera mainly uses the following two materials to make ceramic heaters.
According to the needs of customers, using the right materials tailored products.
Aluminum oxide heater
Silicon nitride heater
(Sn heater)
more
Aluminum oxide heater
Aluminum oxide heater
The alumina heater is developed based on the basis of ceramic lamination technology in ceramic packaging in high reliability integrated circuit and has very high reliability. New heaters are used in a wide range of fields, such as automobiles, oil and gas equipment, and water heating.
Application case APPLICATIONS
IoT / 5G
Prevent the camera from taking water vapor
class
Semiconductor related
Electrostatic chuck (ESC)
Stepper (Exposure device)
class
Science / medical care
Electron Microscopy (SEM)
Chromatography / Quality Analyzer (MS)
・DNA analyser
class
Environment · Energy
Vacation smart toilet seat
・ hair curler
Deodorizer (ozone)
Admito kerosene heater
・ electric iron
class
vehicle
Vacation EV car heating
・ gas transducer
・ attemperator
class
Application case: semiconductor-related electrostatic chuck precision components
In semiconductor manufacturing, the wafer adsorption fixation / temperature control uses an alumina electrostatic chuck (ESC). Since the semiconductor manufacturing process requires very precise size / temperature control, Kyocera’s independently developed line simulation and cutting technology suppresses the difference in size and surface temperature distribution as much as possible, contributing to high-quality semiconductor manufacturing.
Application case: environment · energy intelligent toilet lid with ceramic heater
The water-heated heater in the smart toilet seat is an aluminum oxide heater made by Kyocera. Due to the fast heating speed, no need to preheating, help to save space and reduce power consumption. In addition, the high power density of the alumina heater also helps to achieve the miniaturization of the heating unit
Application case: vehicle gas sensor
In the gas sensor, in order to realize the sensor function activation, there is the heater using high temperature heating. In terms of in-car applications, kyocera’s aluminum heater has the high durability and rapid heating characteristics of the sensor to help to improve the reliability of the sensor / shorten the start time. It is used in the oxygen concentration sensor for exhaust detection, which is the in-car heater.
Sample products Sample introduction
For customers who are interested in the products, please contact our sales staff. Samples of standard specifications that meet your requirements are sold only for test purposes.
The company will provide the most suitable samples based on the customer’s use environment (voltage / output) / surface carrying or insertion into the target location.
good merchantable quality
schistose
[Reference specifications] for customization
columnar
[Reference specifications] for customization
siphonate
[Reference specifications] for customization
(Note) (1) The temperature of the heater monomer is recorded by using the temperature
(2) Use the electrode temperature below 200°C
For product sample related consultation, please click here
Aluminum oxide heater
Silicon nitride heater
(Sn heater)