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Custom Ceramic Shaft Supplier
Gorgeous Advantage
Ceramic Shaft Description
GORGEOUS has extensive experience in manufacturing ceramic shafts made of materials such as alumina, zirconium oxide, et silicon nitride.
Ceramic shafts are essential components for various pump applications, and their application range is wide, including various water pumps and motor equipment.
Ceramic materials have excellent wear resistance and can withstand long-term friction and impact. Compared with traditional metal shafts, ceramic shafts are more durable and are an economical choice for you to save costs!
Garantie des délais de fabrication et d'expédition
Over 15 years of experience in advanced ceramic production to provide you with high-quality customized production services!
Your goods go through four processes: manufacturing, packaging, loading, and transportation. We serve you carefully and transparently in each process.
La fabrication et le transport de vos céramiques dépendent du procédé et de votre localisation. Nous les fabriquerons rapidement pour vous, selon vos besoins, et choisirons le mode de transport le plus adapté. Livraison aérienne la plus rapide en Amérique du Nord, arrive en 7 jours.
GORGEOUS chooses to cooperate with several leading logistics companies, including:
- MSC (Compagnie maritime méditerranéenne)
- Maersk
- CMA CGM
- COSCO
- Hapag-Lloyd
- DHL
- UPS
- FedEx
- TNT
Nous travaillons avec plusieurs transitaires pour vous garantir des options d'expédition efficaces à des prix inférieurs, livraison à temps, et pas de frais cachés !
Fabrication
Emballage
Chargement
Transport
Main Properties of Ceramic Shafts
Dureté élevée
Ceramic materials are harder than traditional metals
Résistant à l'usure
It can withstand greater friction without being easily worn and has a long service life.
Résistant à la corrosion
Not easily corroded by chemicals, and resistant to most acids, alkalis, salts, etc.
Résistance aux hautes températures
It can resist extreme high temperature and is not prone to deformation.
Electrical Insulation
Excellent electrical insulation, can be used in electrical equipment.
SUPERBE Référence de précision de produit personnalisable
Shaft Part | Cylindricity can reach 0.003mm |
Coaxiality can reach 0.002mm | |
Rugosité 0.02 | |
Minimum Processing Hole Diameter | Up to 0.3mm, depth limit is 3mm |
Hole depth accuracy can reach 0.005mm | |
Rugosité 0.02~0.04 | |
Plane Machining Tolerance | Parallelism accuracy can reach 0.002 |
The measurement tolerance is 0.0015mm | |
Ceramic Thread Machining | Processing internal thread size limit M3.0 |
Thread accuracy gb-7h | |
No restrictions on external thread size | |
Thread accuracy can reach gb-6g |
*La précision spécifique doit être déterminée en fonction du matériau, de la forme et des exigences du processus du produit réel.
Ceramic shaft standard size and specifications
Diameter Range
Micro shaft: 0.5mm - 3mm (commonly used in micro motors)
Conventional shaft: 3mm-20mm (pumps, valves, bearings, etc)
Large shaft: 20mm-50mm or larger (high temperature furnace drive shaft)
Length Range
Short axis: 5mm-50mm (micro motor or sensor)
Medium-long axis: 50mm-300mm (mechanical field)
Extra-long axis: 300mm-1000mm (special equipment)
Examples of Common Diameters
Small diameter: 1mm, 2mm, 3mm, 5mm, 6mm, 8mm
Medium diameter:10mm、12mm、15mm、20mm
Large diameter:25mm、30mm、40mm、50mm
「Support non-standard customization」
「MOQ 1 piece sample order」
Customized Ceramic Shaft Material Parameters and Selection
Guide to Choosing Various Ceramic Materials!
✔️Alumina: Alumina shaft is the cheapest among many materials, with a very high cost performance. Its density is 3.7-3.92g/cm3 . You can choose 95%, 99%, 99.5%, 99.7% and other purity alumina for customization.
✔️Zirconia: The density of zirconia shaft is relatively large, exceeding 6.0g/cm3. It has stronger fracture performance than other materials, overcomes the brittleness of ceramics, and it is also self-lubricating, which is very suitable for shaft and pump applications. In addition, you can also choose TTZ, YTZP, ZDY, ZTA and other materials.
✔️Silicon nitride: Silicon nitride shafts are more expensive, but they are lighter and can be polished to a mirror finish of Ra0.05um.
✔️Silicon carbide: The density of silicon carbide shafts is similar to that of silicon nitride, and their hardness is higher than that of general ceramic materials, and their wear resistance is also better.
Article | Unité | Céramique de zircone |
Densité | g/cm3 | 6.0 |
Zirconia Content | % | 94.4 |
Grain Size | µm | 0.5 |
Rockwell Hardness(45N) | R45N | 78 |
Vickers Hardness(Load 500g) | GPa(Kg/mm2 ) | 11.5(1175) |
Flexural Strength (20℃) | MPa | 800 |
Compressive Strength (20℃) | MPa | 2000 |
Fracture Toughness(20℃) | MPam1/2 | 9.0 |
Thermal Conductivity(20℃-400℃) | W /(m.k) | 2.5 |
Coefficient de dilatation thermique | 10-6 /℃ | 9.6 |
Résistance aux chocs thermiques | △T℃ | 250 |
Propriété | Unité | AL2O3 99.7 | AL2O3 99.5 | AL2O3 99 | AL2O3 95 |
Pureté | — | 99.7% | 99.5% | 99% | 95% |
Densité | g/cm3 | 3.92 | 3.9 | 3.8 | 3.7 |
Résistance à la flexion | MPa | 375 | 370 | 340 | 304 |
Résistance à la compression | MPa | 2450 | 2300 | 2250 | 1910 |
Module d'élasticité | moyenne générale | 380 | 370 | 330 | 330 |
Résistance à la fracture | MPam1/2 | 4.5 | 4.3 | 4.2 | 3.8 |
Dureté | HRA | 91 | 91 | 90 | 89 |
Dureté Vickers | HV1 | 1600 | 1550 | 1450 | 1400 |
Coefficient de dilatation thermique | 10- 6 K-1 | 7.8 | 7.8 | 7.7 | 7.5 |
Conductivité thermique | W/mk | 32 | 32 | 25 | 25 |
Stabilité aux chocs thermiques | △T.℃ | 220 | 220 | 200 | 200 |
Température maximale de fonctionnement | °C | 1750 | 1750 | 1700 | 1500 |
Résistance volumique à 20℃ | Ω·cm | 1015 | 1015 | 1014 | 1014 |
Rigidité diélectrique | KV/mm | 22 | 20 | 16 | 15 |
Constante diélectrique (température ambiante) | / | 10 | 11 | 11.5 | 11 |
Facteur de perte diélectrique MHz | tan δ | 1×10-3 | 1×10-3 | 3×10-3 | 3×10-3 |
Référence de type d'extrémité d'arbre en céramique personnalisable
🔷Straight: can be directly mounted to bearings, bearing seats, brackets, etc.
🔷Keyed: can be precisely combined with your machine to transmit torque to gears, sprockets, etc.
🔷D-Profile: one end is flat and allows insertion into the shaft to firmly install gears, sprockets and bearings, etc.
🔷Splined: can be customized with multiple keyway-like grooves, which can be used in hydraulic systems and machine tools.
🔷With Retaining Ring Grooves: can clamp the retaining ring into the groove, which can be used to separate and locate bearings, rings and sprockets.
🔷Step Down: can use the shoulder near the end of the shaft as a shaft support.
🔷Threaded: the end of the shaft is threaded and can be linked to threaded accessories.
🔷Tapped: has threads inside and can be installed on threaded posts.
🔷Hollow: lighter than solid shafts, can reduce the overall weight of the equipment, can be used for wires, compressed air pipes, etc.
Application of Ceramic Shaft
Ceramic Motor Shaft
Ceramic motor shafts are used in various motor equipment and have a longer life than traditional metal shafts.
Ceramic Shaft for Impeller
Ceramic shaft for impeller, extremely corrosion resistant
Ceramic Shaft for Water Pump
Ceramic shafts for water pumps, used in various water pump equipment, with excellent durability
Engine Ceramic Shaft
Used for various automobile engine shafts, bicycle axles, etc., with strong high temperature resistance.
Mechanical Equipment Shaft
Ceramic shafts for various mechanical equipment.
One-stop ceramic shaft manufacturing service
15+ Des années d'expérience. Haute précision et conception OEM. Équipe de recherche et développement professionnelle. Prix compétitifs.
Ceramic Shaft vs. Metal Shaft
Ceramic shafts have excellent wear resistance and corrosion resistance, especially in some high temperature and corrosive environments.
Metal shafts have better impact and vibration resistance, but are easily corroded and worn.
Ceramic Shaft Manufacturing Process
- Raw material preparation: Select and process suitable ceramic raw materials.
- Molding: Dry pressing, injection molding, etc.
- Drying: Remove moisture after molding and wait for sintering.
- Sintering: High temperature sintering to form a hard ceramic structure.
- Post-processing: Precision machining or other processing.
How to Customize Poducts?
You only need to send us an inquiry and drawings, and our professional team will customize it for you.