氧化铝环 – 高强度、可定制的陶瓷解决方案

产品文档


  • Alumina Ring/Alumina Ceramic Ring Suppliers

产品编号

GGS-0-A1

尺寸

定制

材料

氧化铝

纯度

99.7,99.5,99,95

∗The specifications in the table above are typical for oxidized rings. We can customize advanced ceramics in different sizes according to the drawings you provide.

 


GORGEOUS Supports Full-Process Customization of Alumina Ring

Full Dimension Customization

  • Customized by drawings/samples
  • Customizable size range reference: Φ1mm-Φ500mm (supports non-standard design, please consult for extra-large items)
  • Tolerance control: ultra-high precision ±0.005mm
  • Structural customization: through hole/blind hole/step hole/special-shaped hole array

Aluminum oxide ring size reference based on common industry size standards(Standard* dimensions are for high frequency requirements)

 

Outer Diameter毫米

高的毫米

光圈毫米

Electronic insulation

5-50(common 18, 24*, 33)

1-10 (3, 4, 10 are common)

2-20 (through hole/blind hole)

Alumina ceramic rings for electronic insulation

 

Outer Diameter毫米

高的毫米

光圈毫米

Semiconductor Equipment

10-100 (common 50*, 80)

10-50

5-30 (high precision ±0.01mm)

Wear-resistant insulating alumina ceramic rings for semiconductor equipment

 

Outer Diameter毫米

高的毫米

光圈毫米

Chemical Filler

16-80* (six-wing ring/Raschig ring)

16-85

6-40(Porous structure)

Chemical filler alumina ceramic ring

 

Outer Diameter毫米

高的毫米

光圈毫米

Mechanical Seal

20-200(common 60*, 120)

10-60

10-100 (precision grinding)

Alumina ceramic rings for mechanical seals

 

Outer Diameter毫米

高的毫米

光圈毫米

Energy (fuel cells)

30-150

5-30Thin wall ring

15-80 (porosity controllable)

If the following sizes cannot meet your needs, we can provide you with customized services, please be sure to contact us!

 

Manufacturing Technology

  • Molding process: dry pressing, isostatic pressing, injection molding
  • Polishing level: mirror (Ra≤0.05μm)/matt/sandblasting
  • Coating process: vacuum aluminum plating/chemical nickel plating/metallization
  • Laser processing: laser marking

Quality Inspection

  • List of testing equipment:Keyence tester IM8020, LS-909E laser particle size analyzer, metallographic microscope, hardness tester, withstand voltage tester, insulation resistance tester, flat crystal tester, helium mass spectrometer leak detector, video microscope, Mitutoyo SJ201 surface roughness tester, secondary element tester, three-dimensional coordinate measuring machine
  • Quality assurance standard: in accordance with ISO 647-1/GB/T 5593

 


Introduction of Alumina Ceramic Ring

Alumina ceramic rings are round ceramics made from 氧化铝(Al2O3) through various processing techniques. Our Alumina ring has super high wear resistance and corrosion resistance.

We provide customized services for you based on the drawings you provide. During the customization process, we have a professional team to solve your doubts 24 hours a day. The process of customizing products is transparent and visible. If you have any needs, we can report the customization progress to you in real time.

If you need to customize high-quality Alumina rings, please be sure to contact us. We can provide you with a different service experience.

 


Superior Production Technology of Alumina Rings

We pay attention to the processing of products, and we strive for perfection in every processing step.

In the process of processing alumina ceramic rings, we grind alumina into submicron (nano) level powder. After actual measurement, the particle size of alumina after sintering can be less than 5 microns. Alumina ceramic rings are composed of these tiny particles. There are almost no pores in the ceramics we produce, and the density is about 3.9 克/厘米3 , which creates excellent mechanical strength of alumina rings.

 


Usage Classification of Alumina Rings

There are many types of alumina ceramic rings, which are more specifically divided into sealing rings, insulation rings, wear-resistant rings, support rings, etc.

🔷 Sealing ring: Sealing ring is mainly used in equipment that requires tight sealing. Our alumina ceramic ring is resistant to high temperature (withstanding high temperature above 1600℃), with simple appearance design and excellent sealing effect, which can keep your equipment in a tight sealing environment.

Alumina Ring for sealing

🔷 Insulating ring: Alumina has excellent electrical insulation. Our alumina insulating ring is designed with special cuts and functions, which can be cut into suitable equipment, provide excellent electrical insulation performance, effectively prevent current leakage, and protect your electrical equipment.

Alumina Ring for insulation

🔷 Wear-resistant ring: The biggest feature of alumina wear-resistant ring is high hardness and strong wear resistance (alumina has a hardness comparable to diamond). The alumina wear-resistant ring we produce can be used in various harsh high-wear environments with confidence.

White wear-resistant alumina ring

🔷 Support ring: Support rings usually have unique shapes and some special additional structures. The additional structure can provide good support. Our alumina support rings can be well used in machinery or support structures.

Alumina rings for structural support

 


How to Choose Alumina Ring with Appropriate Purity

Normally, the higher the purity, the better the performance of the alumina ring,The common alumina purity range is 92~99.9. We can customize alumina ceramics of various purity and sizes for you.

  • 95% alumina rings have low cost, moderate hardness and strength, and are suitable for medium-strength scenarios, such as general wear-resistant parts.
  • 99% alumina rings have a high hardness and can be used in higher-intensity application scenarios, such as chemical equipment that requires little chemical corrosion, or electronic devices and high-temperature furnaces.
  • Alumina ceramics with 99.5% or above have extremely high hardness and strength, as well as excellent electrical insulation and high temperature resistance. Can be used in high-end electronic devices and precision medical equipment.
  • Ultra-pure alumina is an alumina ceramic with a purity >99.9%. This ceramic has almost no impurities and has excellent mechanical properties and chemical stability. It is used for high-end technology research and scientific experiments, such as semiconductors, optical instruments and nuclear industrial manufacturing.

 


Alumina Ring Material Parameters

财产 单元 23 99.7 23 99.5 23 99 23 95
纯度 99.7% 99.5% 99% 95%
密度 克/厘米3 3.92 3.9 3.8 3.7
弯曲强度 兆帕 375 370 340 304
抗压强度 兆帕 2450 2300 2250 1910
弹性模量 千兆帕 380 370 330 330
断裂韧性 兆帕姆1/2 4.5 4.3 4.2 3.8
硬度 人力资源管理局 91 91 90 89
维氏硬度 HV1 1600 1550 1450 1400
热膨胀系数 10- 6    -1 7.8 7.8 7.7 7.5
热导率 瓦/立方厘米 32 32 25 25
热冲击稳定性 △T.℃ 220 220 200 200
最高工作温度 1750 1750 1700 1500
20℃体积电阻 Ω·厘米 1015 1015 1014 1014
介电强度 千伏/毫米 22 20 16 15
介电常数(室温) / 10 11 11.5 11
MHz 介电损耗因数 tanδ 1×10-3 1×10-3 3×10-3 3×10-3

∗The data in the above table are obtained by testing under specific conditions, and the data may be different under different test conditions. The properties of custom alumina parts will vary depending on the purity and process selected. We can customize the alumina ceramic ring products you require based on the drawings you provide.

 


Aluminum Oxide Ring Uses:

Alumina rings are widely used in various fields.

  • Insulation materials
  • Baseboard materials
  • Bearing seals
  • 实验室设备
  • Thermal protection materials
  • 结构材料
  • Induction heating elements
  • Liquid handling equipment

 


为什么选择我们?

GORGEOUS has 15 years of experience in advanced ceramic production. Our factory has obtained ISO 9001:2015 quality management certification and IATF 16949:2016 automotive industry quality management system certification. This means that we can provide you with higher quality products and services!

我们的目标!

成品合格率 ≥95%
准时交货率 ≥90%
客户满意度 ≥90%

GORGEOUS always guarantees the quality of your finished products, from raw materials to parts, from products to projects, we pay attention to every detail, solve all problems encountered in the cooperation process, and always develop new materials and new processes!

▪️ We can conduct manufacturing design (DFM) review for all your projects
▪️ 合同和采购订单审查
▪️ Production capacity and production plan review (PMC)
▪️ 原材料进厂检验
▪️ Sample and process inspection (IPQC)
▪️ 不合格产品的控制和纠正预防措施的实施
▪️ Required final inspection and test reports and certificates (OQC)
▪️ Two customer satisfaction surveys per year, striving to exceed customer expectations

 


包裹

We carefully package each product for you to prevent the goods from being damaged during transportation. We ensure that the aluminum oxide rings 交付给您的是高质量且完整的。