Quick Summary: 15 Top Ceramic Plate Materials
What are the best ceramic plate materials? GORGEOUS provides a brief answer: the top 15 ceramic plate materials are alumina, zirconia, silicon carbide, boron carbide, silicon nitride, aluminum nitride, cordierite, mullite, boron nitride, glass-ceramic, titanium diboride, lithium aluminum silicate, calcium aluminate, magnesium oxide, and talc.
Each material has unique properties, such as heat resistance, wear resistance, electrical insulation, and toughness, making it well-suited for a variety of industrial, aerospace, and electronic applications.
2.セラミックプレートとは何ですか？
セラミックプレートは、大理石や石英などの天然素材と、自然界に存在する材料から作られたエンジニアリングセラミックに分けられ、その多くは耐久性、耐熱性、耐摩耗性などの機能を備えています。特別にカスタマイズされたセラミックプレートは過酷な条件下でも動作するため、航空宇宙、電子機器、製造業などの業界でカスタマイズされ、大量に使用されています。これらの材料は高温で焼結され、ダイカスト、研削、CNC精密加工、3Dプリントなどの様々なプロセスを経て制御され、その後、品質プロセスによってテストされ、これらの場所での適切な使用が保証されています。
15 Best Ceramic Plate and Their Uses
知っておくべき15種類のセラミックプレートと、それぞれの特性に基づいた主な用途をご紹介します。これら15種類の素材はそれぞれ独自の特性を持ち、様々なプロジェクトに合わせてカスタマイズできるため、お客様のニーズを満たし、最適な製品を見つけるのに役立ちます。
Silicon carbide ceramic plate
If your project requires high temperature resistance and long-lasting wear resistance, silicon carbide can be your best choice. If your project happens to be the lining of an industrial high-temperature furnace, protective armor, acid-resistant and salt-resistant containers in chemical equipment, and electronic cooling components in the computing industry, it can be used as a place for it. It has a relatively high cost-effectiveness and can be customized for the scene.
Alumina ceramic plate
Alumina material is the most common and most ideally priced material on the market, and its raw materials are relatively cheap. For example, you can use it in insulating circuits and electronic circuit substrates, artificial joints and dental implants, laboratory high-temperature crucibles, and wear-resistant parts such as pump shafts and valve cores. It is more common in daily life and is also the most widely used raw material.
Zirconia ceramic plate
If your product requires material toughness and thermal stability, zirconium oxide is one of the suitable choices. It is used in bearings and industrial machinery such as dentistry, dentures, ceramic knives, etc. Now it has also developed into battery components in the electrolyte membrane of fuel cells to increase battery life; turbine blades in the aerospace field, resistant to extreme environments.
Boron carbide ceramic plate
Do you need lightweight materials? Boron carbide is the first choice. It is known for its high wear resistance, high hardness, low density and light weight. It is suitable for bulletproof armor and chassis armor. In the nuclear industry, its applications can be seen in neutron absorbers, molds and drilling equipment, but the price is higher than the more common aluminum oxide.
Silicon nitride ceramic plate
Silicon nitride can withstand frequent temperature fluctuations, such as high and low temperatures, and will not deform under such temperature fluctuations. It also has high thermal shock resistance and mechanical strength. It performs well in engine components, industrial bearings and metal forming tools. It can be specially customized for use. The price is higher and the amount is relatively small.
Aluminum nitride ceramic plate
If your product involves the heat dissipation of tiny devices, aluminum nitride is a good thermal conductive element that can facilitate your thermal management. Due to its high thermal conductivity and insulation, it is an ideal choice for static heat sinks and thermal management of high-performance microelectronic packaging.
Talc (magnesium silicate)
When you have a limited budget but need a reliable material, talc is an affordable choice. Early low-end electrical insulators and insulators were made of talc (magnesium silicate), which is cheaper than alumina, but has a shorter lifespan than alumina.
Mullite plate (3Al₂O₃·2SiO₂)
When you need a material with strong thermal shock resistance, mullite is your best choice. Common mullite is very suitable for kiln equipment, thermocouple protection tubes and refractory bricks. It is also used for high-temperature filters in chemical equipment. It is more common in daily life. The raw material price is slightly higher than alumina, but because of its characteristics, it is also worth paying.
Cordierite plate (2MgO·2Al2O₃·5SiO2)
コーディエライト（2MgO·2Al₂O₃·5SiO₂）：コーディエライトは、熱膨張が小さく、変形しにくく、熱膨張・収縮が少なく、温度変化が少ないことで知られています。触媒コンバータ、熱交換器、ガス炉などの高温機器の部品として非常に適しています。
Boron nitride plate (BN)
If your product is in an acidic, alkaline, high temperature, or high humidity environment, you have to choose boron nitride, which is chemically inactive and has strong high temperature stability. It can be used for high temperature insulators, industrial lubricants, semiconductor processing molds, etc. However, the raw material refining process is relatively complicated and the price is relatively high. When applying, it is necessary to compare and purchase according to market conditions.
Glass ceramic plates
If you want to take into account both functionality and aesthetics, glass ceramics are often used in kitchen supplies (such as stoves and protective tabletops) and home partitions due to their impact resistance and toughness. High-purity special glass ceramics can also be used as decorative shells for mobile phones and other products.
Titanium diboride plate (TiB₂)
If you want an extremely hard and durable material, titanium diboride is one of the materials for cutting tools, wear-resistant parts, and protective armor, but it is not very common and relatively expensive. It is used in some specially customized tools. Special customization requires special instructions. It is much more expensive than silicon carbide.
Lithium aluminum silicate plate (LAS)
Lithium aluminum silicate is a multi-element ceramic material with low thermal conductivity.
Calcium Aluminate plate (CA)
When it comes to high-temperature cement and refractory coatings, calcium aluminate provides excellent high-temperature performance. Most industrial kilns and chemical equipment previously used calcium aluminate as a protective layer and sealing layer.
Magnesium Oxide plate(MgO)
If the product performance requirements of your project require extremely high fire resistance and insulation, then magnesium oxide can be just right for you. Magnesium oxide can be used as the main material for the encapsulation of your metallurgical furnaces, glass melting equipment, and high-temperature electrical equipment.
Specific product applications of ceramic plates
When selecting the optimal ceramic substrate, in addition to understanding the properties of the various materials mentioned above, you also need to understand the specific application scenarios for ceramic product components to broaden your application ideas. The following are some key applications for ceramic substrates.
LED Lighting Heat Sinks: If you work in the LED lighting industry, the heat generated by LEDs significantly impacts the lifespan and height of the chip. Therefore, ceramic substrates, due to their excellent thermal conductivity and safe electrical insulation, have become a popular choice for LED lighting fixtures. However, they are more expensive and heavier than aluminum, which can sometimes be affected by heavy use, but they offer advantages in terms of high-end design and long cycle life.
Laser Component Equipment: For laser equipment and laser cutting equipment requiring high precision and reliability, ceramic substrates can be custom-molded and provide stable thermal management and reliable electrical performance.
Power Electronics: In power amplifiers such as UPS power modules and inverters, the high thermal conductivity and reliable electrical insulation of ceramic substrates ensure efficient heat dissipation and stable operation of UPS and inverter equipment.
Automotive Electronics: In the automotive electronics field, ceramic substrates provide excellent thermal management and electrical performance in battery management systems and inverters for electric vehicles.
Aerospace: Aerospace electronic equipment operates at high altitudes and in fluctuating temperatures. Ceramic boards, with their high mechanical strength and thermal stability, provide a strong guarantee for the high reliability and safety of aerospace equipment.
Medical Equipment: Ceramic boards meet the stringent performance and reliability requirements of high-precision medical equipment such as CT scanners and MRI machines.
Architectural Decoration: In the construction industry, large ceramic slabs and ceramic rock slabs are widely used in venues such as plazas, lobbies, curtain walls, exhibition halls, hotels, and museums, as well as in home decoration such as living rooms, background walls, cabinets, and dining tables. They are easy to clean and offer unique effects.
Industrial Kilns: Ceramic fiberboards are often used in high-temperature kilns in the ceramics, glass, and petrochemical industries as backing insulation, burner blocks, and hot surface linings, providing high-temperature resistance, heat preservation, and energy conservation.
結論
一般的に、セラミックプレートは多様性と実用性を兼ね備えているため、様々な産業やプロジェクト製品において重要な選択肢となっています。高温用途から科学研究用電子部品まで、セラミック材料は耐熱性、耐摩耗性、耐腐食性に富むため、広く使用されています。さらに、科学技術の進歩に伴い、最高品質のセラミックプレートやプレートは、美しい外観と実用的な性能だけでなく、環境保護と実用価値にも重点を置いています。
セラミック材料を購入する際には、プロジェクトの具体的なニーズから始める必要があります。高強度で軽量なセラミックスでも、高温環境に適した特殊な耐摩耗性材料でも、適切な比較評価を行った上で適切な選択を行うことで、品質と効率を向上させることができます。
様々なセラミック材料の特性を常に理解し、改善することで、必要な製品を迅速に選定し、期待通りの効果を得ることができます。日常的に購入する食器から、ハイエンドの産業機器や科学研究機器に使用する精密セラミック部品まで、最適な材料を分析し、選定することが、プロジェクトの品質と効率を向上させる鍵となります。
よくある質問
1.陶磁器食器と陶磁器皿とは何ですか？違いは何ですか？
陶磁器食器はカオリンを原料として作られ、その耐熱性と美しさから日常の食器によく使われています。また、陶磁器皿は機械的性質、化学的性質、特殊な性質から産業や科学研究にもよく使われています。
2.磁器と陶磁器の違いは何ですか？
磁器は、一定の高温で焼成された微細な粘土から作られる陶磁器の一種で、高い強度、滑らかさ、装飾性を備えています。磁器に比べて、陶器の種類は多く、実験室のるつぼや科学研究用補助器具などの器具や陶器も含まれます。
3.セラミックプレートとセラミックプレートの洗浄方法は？
セラミックプレートは洗うか、食器洗い機で洗うことができます。まずぬるま湯に浸し、こすり洗いをしてから食器洗い機で洗うと、よりきれいに洗えます。セラミックプレートは、頑固な汚れを落とすにはブラシで磨くか、表面を清潔に保つにはブラシで磨くのがおすすめです。
4. 陶器のお皿やセラミックのお皿は電子レンジで使えますか？
高純度のセラミックプレートやセラミックプレートの小片は電子レンジで使用できますが、化学反応や有害物質の発生を防ぐため、プレートや皿に金属装飾や塗装が施されていないことを確認する必要があります。電子レンジ専用に設計されたセラミックプレートやセラミックプレートの使用をお勧めします。
5.What are the most heat-resistant and high-temperature resistant ceramic plate materials?
Silicon carbide and alumina ceramic plates perform best at high temperatures and are the most commonly used ceramic materials in furnaces and industrial kilns.
6.What are the most suitable ceramic materials for electronic heat dissipation?
Aluminum nitride is an ideal material for heat dissipation electronic packaging due to its extremely high thermal conductivity and insulation properties.
7.What is the strongest ceramic plate material?
Boron carbide and zirconium oxide are among the strongest ceramic materials and are commonly found in bulletproof armor and industrial machinery components.