Производство керамики – прецизионная обработка

As an industry leader in advanced custom ceramic manufacturing, GORGEOUS CERAMICS provides customers with high-precision, high-performance ceramic parts solutions through cutting-edge machining technologies and rigorous process control. Whether it’s complex irregular shapes or ultra-precision surface treatments, we can meet your stringent requirements through diverse machining technologies.

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GORGEOUS CERAMICS’ factory has 15 years of manufacturing and processing experience. Our core processing services include:

Machining Tolerances

Based on the varying dimensions, structural complexity, and geometric characteristics of different engineering ceramic materials, GORGEOUS CERAMICS can flexibly optimize and precisely control the machining tolerances required by customers.

Our factory boasts a mature process system and rigorous quality management procedures, ensuring that every product meets customer drawing requirements and achieves industry-leading levels of stability and consistency.

As a manufacturer of technical ceramics, we proactively offer customized processing, providing one-stop solutions based on customer-provided drawings. Below is a description of our factory’s machining capabilities for precision ceramic structural components.

Тип продукта Материал Processing capacity
round plate Глинозем, Нитрид алюминия, Карбид кремния Capable of machining Φ400mm thin-walled sections, with a bottom thickness of 0.3mm, a groove width of 15mm, dimensional accuracy ±0.005mm, flatness ≤0.005mm, parallelism 0.007mm, and positional accuracy 0.01mm.
Пескоструйная обработка Оксид алюминия, нитрид алюминия For high-precision surfaces with a roughness Ra0.4 or less, machine up to 10,000 bumps or grooves with dimensional accuracy: diameter ±0.008mm, height up to ±0.5u, positional accuracy ±0.02mm, and roughness Ra0.8.
Long cylindrical tubes Глинозем Accuracy ±0.01mm, perpendicularity 0.02mm, position accuracy 0.03mm, cylindricity 0.05mm, roughness Ra0.8.
Micropores, through-holes, blind holes Оксид алюминия, нитрид алюминия It can achieve hole machining capability of φ0.2mm and above, with an accuracy of ±0.01mm, a length ratio of 1:40, and a position accuracy of ±0.01mm.
Structural components silicon carbide, Alumina、Цирконий It can drill microholes with a depth of 10mm and a diameter of Ф0.5 or larger, and the surface roughness after polishing is Ra0.03.

 

 

GORGEOUS CERAMICS Precision Machining Main Equipment

Equipment Name производительность Processing capacity Machining accuracy
High-precision, high-speed micro-machining machine (high-speed machine) Spindle speed: 40,000 rpm
Machining stroke: 410×330×200 mm		 Micro-hole machining (minimum φ 0.02mm) Corner and root clearing machining (replacing EDM process, minimum R 0.02mm) Mirror finishing of superhard materials
High-precision machining center (3-axis) X/Y/Z axis working travel: 800/800/800 mm Dimensional accuracy: ±5μ
Positioning accuracy: ±5μ
Micropore capability: φ0.1mm
Flatness: ≤5μ
Parallelism: ≤10μ		 Employing fully closed-loop control technology, it is suitable for grinding precision ceramic structural parts and machining precision components. It possesses stable micron-level machining capabilities, achieving “0.1μ feed, 1μ cut, and nanometer-level surface finish”.
High-precision machining center (4-axis) X/Y/Z axis working travel: 950/400/420mm
High-precision machining center (5 axes) Maximum working size: φ650×550mm
CNC rotary table grinding machine Suction cup diameter: φ630mm
Working load: 250kg
Distance from spindle center to suction cup: 420mm

Flatness: ≤5μ
Parallelism: ≤6μ

(Smaller dimensions require higher precision, up to 1μ)

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Surface grinder Processing range: 1600×700mm

Flatness: ≤5μ
Parallelism: ≤6μ

(Smaller dimensions require higher precision, up to 1μ)

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Precision double-sided grinding machine Machining range: φ420mm

Flatness: ≤5μ
Parallelism: ≤6μ
Roughness: Ra0.1

(Smaller dimensions result in higher precision, maximum <1μ)

 Used for double-sided grinding of sapphire, ceramic wafers, silicon wafers and other hard and brittle materials.
Precision single-sided polishing machine Machining range: φ420mm

Flatness: ≤5μ
Parallelism: ≤6μ
Roughness: Ra0.02

(Smaller dimensions result in higher precision, maximum <1μ)

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Ceramic Crimping Machine Machining range: φ440mm Ceramic bonding flatness ≤ 0.005mm –
Precision sandblasting machine Processing range: 400×200mm Dimensional accuracy: Diameter ±0.008mm
Height maximum 0.5μm (inferred height accuracy)
Positional accuracy: ±0.02mm
Roughness: Ra0.8		 –
Wire cutting Maximum workpiece size: 600×500mm; Diamond wire diameter: φ0.12~φ0.4mm Machining accuracy: ±0.05mm Suitable for slicing/squarening/cutting hard and brittle materials such as silicon carbide, sapphire, ceramics, and quartz.

 

Processing Equipment Gallery

Фрезерование и шлифование алюмооксидной керамики
Передовая обработка керамики - Оборудование для обработки на станках с ЧПУ
Обработка керамики на станке с ЧПУ
Обработка керамического сырца
Обработка керамического сырца
Керамическая лазерная маркировка
Керамическое стержневое шлифование поверхности
Обрабатывающий центр с ЧПУ
Процесс шлифования поверхности
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ЧАСТО ЗАДАВАЕМЫЕ ВОПРОСЫ.

What ceramic materials can you process?

GORGEOUS CERAMICS can customize and process a variety of advanced ceramic materials for customers, including: alumina (Al₂O₃), zirconium oxide (ZrO₂), silicon nitride (Si₃N₄), silicon carbide (SiC), boron nitride, beryllium oxide, etc. The specific choice depends on your needs.

Can GORGEOUS CERAMICS machine complex shapes and high-precision geometries?

Yes. With advanced CNC machining, grinding, and multi-axis machining capabilities, GORGEOUS CERAMICS can manufacture virtually any complex geometry, thin-walled, micro-hole, and high-precision ceramic product. We also offer Design for Manufacturing (DFM) support to optimize your ceramic parts.

Do you offer metallization and ceramic-to-metal bonding services?

Yes, we not only offer ceramic metallization, but also provide ceramic-to-metal bonding brazing services. This primarily serves components in the electronics and vacuum fields.