Keramische schacht

Custom Ceramic Shaft Supplier,Ceramic shafts Manufacturer ;Factory direct supply;Extended use by more than 10%!

Orders now! 10% Discount!

Custom Ceramic Shaft Supplier

Prachtig voordeel

Ceramic Shaft Description

GORGEOUS has extensive experience in manufacturing ceramic shafts made of materials such as aluminiumoxide, zirkoonoxide, En siliciumnitride.
Ceramic shafts are essential components for various pump applications, and their application range is wide, including various water pumps and motor equipment.
Ceramic materials have excellent wear resistance and can withstand long-term friction and impact. Compared with traditional metal shafts, ceramic shafts are more durable and are an economical choice for you to save costs!

Garantie productie- en verzendtijd

Over 15 years of experience in advanced ceramic production to provide you with high-quality customized production services!

Your goods go through four processes: manufacturing, packaging, loading, and transportation. We serve you carefully and transparently in each process.

De productie en het transport van keramiek worden beïnvloed door het proces en uw locatie. Wij produceren ze snel voor u volgens uw plan en kiezen de beste transportmethode. Snelste luchtlevering in Noord-Amerika, aankomst binnen 7 dagen.

GORGEOUS werkt samen met verschillende toonaangevende logistieke bedrijven, waaronder:

  • MSC (Mediterrane Scheepvaartmaatschappij)
  • Maersk
  • CMA CGM
  • COSCO
  • Hapag-Lloyd
  • DHL
  • UPS
  • FedEx
  • TNT

Wij werken samen met meerdere expediteurs om u efficiënte verzendopties tegen lagere prijzen te garanderen, tijdige levering, En geen verborgen kosten!

Productie

Verpakking

Bezig met laden

Vervoer

Main Properties of Ceramic Shafts

Hoge hardheid

Ceramic materials are harder than traditional metals

Slijtvast

It can withstand greater friction without being easily worn and has a long service life.

Corrosiebestendig

Not easily corroded by chemicals, and resistant to most acids, alkalis, salts, etc.

Hoge temperatuurbestendigheid

It can resist extreme high temperature and is not prone to deformation.

Elektrische isolatie

Excellent electrical insulation, can be used in electrical equipment.

PRACHTIGE Aanpasbare productnauwkeurigheidsreferentie

Shaft Part Cylindricity can reach 0.003mm
Coaxiality can reach 0.002mm
Ruwheid 0.02
Minimum Processing Hole Diameter Up to 0.3mm, depth limit is 3mm
Hole depth accuracy can reach 0.005mm
Ruwheid 0.02~0.04
Plane Machining Tolerance Parallelism accuracy can reach 0.002
The measurement tolerance is 0.0015mm
Ceramic Thread Machining Processing internal thread size limit M3.0
Thread accuracy gb-7h
No restrictions on external thread size
Thread accuracy can reach gb-6g

*De specifieke nauwkeurigheid moet worden bepaald op basis van het daadwerkelijke productmateriaal, de vorm en de procesvereisten.

Ceramic shaft accuracy reference diagram

Ceramic shaft standard size and specifications

Diameter Range

Micro shaft: 0.5mm - 3mm (commonly used in micro motors)

Conventional shaft: 3mm-20mm (pumps, valves, bearings, etc)

Large shaft: 20mm-50mm or larger (high temperature furnace drive shaft)

Length Range

Short axis: 5mm-50mm (micro motor or sensor)

Medium-long axis: 50mm-300mm (mechanical field)

Extra-long axis: 300mm-1000mm (special equipment)

Examples of Common Diameters

Small diameter: 1mm, 2mm, 3mm, 5mm, 6mm, 8mm

Medium diameter:10mm、12mm、15mm、20mm

Large diameter:25mm、30mm、40mm、50mm

「Support non-standard customization」

「MOQ 1 piece sample order」

Customized Ceramic Shaft Material Parameters and Selection

Ceramic shaft model example

Guide to Choosing Various Ceramic Materials!

✔️Aluminiumoxide: Alumina shaft is the cheapest among many materials, with a very high cost performance. Its density is 3.7-3.92g/cm3     . You can choose 95%, 99%, 99.5%, 99.7% and other purity alumina for customization.

✔️Zirkonia: The density of zirconia shaft is relatively large, exceeding 6.0g/cm3. It has stronger fracture performance than other materials, overcomes the brittleness of ceramics, and it is also self-lubricating, which is very suitable for shaft and pump applications. In addition, you can also choose TTZ, YTZP, ZDY, ZTA and other materials.

✔️Silicon nitride: Silicon nitride shafts are more expensive, but they are lighter and can be polished to a mirror finish of Ra0.05um.

✔️Silicon carbide: The density of silicon carbide shafts is similar to that of silicon nitride, and their hardness is higher than that of general ceramic materials, and their wear resistance is also better.

 

Item Eenheid Zirkonia Keramiek
Dikte g/cm3 6.0
Zirkonia-gehalte % 94.4
Korrelgrootte µm 0.5
Rockwell-hardheid (45N) R45N 78
Vickers-hardheid (lading 500 g) GPa (kg/mm)2    11,5 (1175)
Buigsterkte (20℃) MPa 800
Druksterkte (20℃) MPa 2000
Breuktaaiheid (20℃) MPam1/2 9.0
Thermische geleidbaarheid (20℃-400℃) W / (mk) 2.5
Coëfficiënt van thermische uitzetting 10-6   /℃ 9.6
Thermische schokbestendigheid △T℃ 250

 

Eigendom Eenheid AL2O3 99.7 AL2O3 99.5 AL2O3 99 AL2O3 95
Zuiverheid 99.7% 99.5% 99% 95%
Dikte g/cm3 3.92 3.9 3.8 3.7
Buigsterkte MPa 375 370 340 304
Druksterkte MPa 2450 2300 2250 1910
Elastische modulus GPa 380 370 330 330
Breuktaaiheid MPam1/2 4.5 4.3 4.2 3.8
Hardheid HRA 91 91 90 89
Vickers-hardheid HV1 1600 1550 1450 1400
Thermische uitzettingscoëfficiënt 10- 6    K-1 7.8 7.8 7.7 7.5
Thermische geleidbaarheid W/mk 32 32 25 25
Thermische schokstabiliteit △T.℃ 220 220 200 200
Maximale bedrijfstemperatuur 1750 1750 1700 1500
Volumeweerstand bij 20℃ Ω·cm 1015 1015 1014 1014
Diëlektrische sterkte kV/mm 22 20 16 15
Diëlektrische constante (kamertemperatuur) / 10 11 11.5 11
MHz diëlektrische verliesfactor bruin δ 1×10-3 1×10-3 3×10-3 3×10-3

 

Aanpasbare keramische schachteindtypereferentie

Alumina Ceramics Video

🔷Straight: can be directly mounted to bearings, bearing seats, brackets, etc.

🔷Keyed: can be precisely combined with your machine to transmit torque to gears, sprockets, etc.

🔷D-Profile: one end is flat and allows insertion into the shaft to firmly install gears, sprockets and bearings, etc.

🔷Splined: can be customized with multiple keyway-like grooves, which can be used in hydraulic systems and machine tools.

🔷With Retaining Ring Grooves: can clamp the retaining ring into the groove, which can be used to separate and locate bearings, rings and sprockets.

🔷Step Down: can use the shoulder near the end of the shaft as a shaft support.

🔷Threaded: the end of the shaft is threaded and can be linked to threaded accessories.

🔷Tapped: has threads inside and can be installed on threaded posts.

🔷Hollow: lighter than solid shafts, can reduce the overall weight of the equipment, can be used for wires, compressed air pipes, etc.

Application of Ceramic Shaft

Ceramic Motor Shaft

Ceramic motor shafts are used in various motor equipment and have a longer life than traditional metal shafts.

Ceramic Shaft for Impeller

Ceramic shaft for impeller, extremely corrosion resistant

Ceramic Shaft for Water Pump

Ceramic shafts for water pumps, used in various water pump equipment, with excellent durability

Engine Ceramic Shaft

Used for various automobile engine shafts, bicycle axles, etc., with strong high temperature resistance.

Mechanical Equipment Shaft

Ceramic shafts for various mechanical equipment.

One-stop ceramic shaft manufacturing service

15+ Jarenlange ervaring. Hoge precisie en OEM-ontwerp. Professioneel R&D-team. Concurrerende prijzen.

Onze Pass-successen Getuigenissen

Gebruikersbeoordelingen
Ceramic Shaft vs. Metal Shaft

Ceramic shafts have excellent wear resistance and corrosion resistance, especially in some high temperature and corrosive environments.
Metal shafts have better impact and vibration resistance, but are easily corroded and worn.

Ceramic Shaft Manufacturing Process
  • Raw material preparation: Select and process suitable ceramic raw materials.
  • Molding: Dry pressing, injection molding, etc.
  • Drying: Remove moisture after molding and wait for sintering.
  • Sintering: High temperature sintering to form a hard ceramic structure.
  • Post-processing: Precision machining or other processing.
How to Customize Poducts?

You only need to send us an inquiry and drawings, and our professional team will customize it for you.