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Custom Ceramic Shaft Supplier
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Ceramic Shaft Description
GORGEOUS has extensive experience in manufacturing ceramic shafts made of materials such as alumina, zirconium oxide, и silicon nitride.
Ceramic shafts are essential components for various pump applications, and their application range is wide, including various water pumps and motor equipment.
Ceramic materials have excellent wear resistance and can withstand long-term friction and impact. Compared with traditional metal shafts, ceramic shafts are more durable and are an economical choice for you to save costs!
Гарантия сроков изготовления и доставки
Over 15 years of experience in advanced ceramic production to provide you with high-quality customized production services!
Your goods go through four processes: manufacturing, packaging, loading, and transportation. We serve you carefully and transparently in each process.
Изготовление и транспортировка керамики зависят от процесса и вашего местонахождения. Мы быстро изготовим их для вас по вашему плану и выберем лучший способ транспортировки. Fastest air delivery in North America, arrives in 7 days.
GORGEOUS выбирает сотрудничество с несколькими ведущими логистическими компаниями, среди которых:
- MSC (Средиземноморская судоходная компания)
- Маерск
- CMA CGM
- КОСКО
- Хапаг-Ллойд
- DHL
- UPS
- FedEx
- TNT
Мы работаем с несколькими экспедиторами, чтобы гарантировать вам эффективные варианты доставки по более низким ценам. своевременная доставка, и никаких скрытых платежей!
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Транспорт
Main Properties of Ceramic Shafts
Высокая твердость
Ceramic materials are harder than traditional metals
Wear-Resistant
It can withstand greater friction without being easily worn and has a long service life.
Corrosion Resistant
Not easily corroded by chemicals, and resistant to most acids, alkalis, salts, etc.
Высокая термостойкость
It can resist extreme high temperature and is not prone to deformation.
Electrical Insulation
Excellent electrical insulation, can be used in electrical equipment.
GORGEOUS Customizable Product Accuracy Reference
| Shaft Part | Cylindricity can reach 0.003mm |
| Coaxiality can reach 0.002mm | |
| Roughness 0.02 | |
| Minimum Processing Hole Diameter | Up to 0.3mm, depth limit is 3mm |
| Hole depth accuracy can reach 0.005mm | |
| Roughness 0.02~0.04 | |
| Plane Machining Tolerance | Parallelism accuracy can reach 0.002 |
| The measurement tolerance is 0.0015mm | |
| Ceramic Thread Machining | Processing internal thread size limit M3.0 |
| Thread accuracy gb-7h | |
| No restrictions on external thread size | |
| Thread accuracy can reach gb-6g |
*Конкретную точность необходимо определять в соответствии с фактическими требованиями к материалу, форме и процессу изготовления изделия.
Ceramic shaft standard size and specifications
Diameter Range
Micro shaft: 0.5mm - 3mm (commonly used in micro motors)
Conventional shaft: 3mm-20mm (pumps, valves, bearings, etc)
Large shaft: 20mm-50mm or larger (high temperature furnace drive shaft)
Length Range
Short axis: 5mm-50mm (micro motor or sensor)
Medium-long axis: 50mm-300mm (mechanical field)
Extra-long axis: 300mm-1000mm (special equipment)
Examples of Common Diameters
Small diameter: 1mm, 2mm, 3mm, 5mm, 6mm, 8mm
Medium diameter:10mm、12mm、15mm、20mm
Large diameter：25mm、30mm、40mm、50mm
「Support non-standard customization」
「MOQ 1 piece sample order」
Customized Ceramic Shaft Material Parameters and Selection
Guide to Choosing Various Ceramic Materials!
✔️Alumina: Alumina shaft is the cheapest among many materials, with a very high cost performance. Its density is 3.7-3.92g/cm3 . You can choose 95%, 99%, 99.5%, 99.7% and other purity alumina for customization.
✔️Zirconia: The density of zirconia shaft is relatively large, exceeding 6.0g/cm3. It has stronger fracture performance than other materials, overcomes the brittleness of ceramics, and it is also self-lubricating, which is very suitable for shaft and pump applications. In addition, you can also choose TTZ, YTZP, ZDY, ZTA and other materials.
✔️Silicon nitride: Silicon nitride shafts are more expensive, but they are lighter and can be polished to a mirror finish of Ra0.05um.
✔️Silicon carbide: The density of silicon carbide shafts is similar to that of silicon nitride, and their hardness is higher than that of general ceramic materials, and their wear resistance is also better.
| Item | Единица | Циркониевая керамика |
| Плотность | г/см3 | 6.0 |
| Zirconia Content | % | 94.4 |
| Grain Size | µm | 0.5 |
| Rockwell Hardness（45N） | R45N | 78 |
| Vickers Hardness（Load 500g） | GPa（Kg/mm2 ） | 11.5（1175） |
| Flexural Strength (20℃) | МПа | 800 |
| Compressive Strength (20℃) | МПа | 2000 |
| Fracture Toughness(20℃) | MPam1/2 | 9.0 |
| Thermal Conductivity(20℃-400℃) | W /（m.k） | 2.5 |
| Коэффициент теплового расширения | 10-6 /℃ | 9.6 |
| Устойчивость к термическому удару | △T℃ | 250 |
| Свойство | Единица | АЛ2О3 99.7 | АЛ2О3 99.5 | АЛ2О3 99 | АЛ2О3 95 |
| Чистота | — | 99.7% | 99.5% | 99% | 95% |
| Плотность | г/см3 | 3.92 | 3.9 | 3.8 | 3.7 |
| Прочность на изгиб | МПа | 375 | 370 | 340 | 304 |
| Прочность на сжатие | МПа | 2450 | 2300 | 2250 | 1910 |
| Модуль упругости | ГПа | 380 | 370 | 330 | 330 |
| Вязкость разрушения | MPam1/2 | 4.5 | 4.3 | 4.2 | 3.8 |
| Твёрдость | HRA | 91 | 91 | 90 | 89 |
| Твердость по Виккерсу | HV1 | 1600 | 1550 | 1450 | 1400 |
| Коэффициент теплового расширения | 10- 6 К-1 | 7.8 | 7.8 | 7.7 | 7.5 |
| Теплопроводность | Вт/мк | 32 | 32 | 25 | 25 |
| Устойчивость к термическому шоку | △T.℃ | 220 | 220 | 200 | 200 |
| Максимальная рабочая температура | ℃ | 1750 | 1750 | 1700 | 1500 |
| Объемное сопротивление при 20℃ | Ом·см | 1015 | 1015 | 1014 | 1014 |
| Диэлектрическая прочность | КВ/мм | 22 | 20 | 16 | 15 |
| Диэлектрическая проницаемость (комнатная температура) | / | 10 | 11 | 11.5 | 11 |
| МГц Коэффициент диэлектрических потерь | тангенс δ | 1×10-3 | 1×10-3 | 3×10-3 | 3×10-3 |
Customizable Ceramic Shaft end Type Reference
🔷Straight: can be directly mounted to bearings, bearing seats, brackets, etc.
🔷Keyed: can be precisely combined with your machine to transmit torque to gears, sprockets, etc.
🔷D-Profile: one end is flat and allows insertion into the shaft to firmly install gears, sprockets and bearings, etc.
🔷Splined: can be customized with multiple keyway-like grooves, which can be used in hydraulic systems and machine tools.
🔷With Retaining Ring Grooves: can clamp the retaining ring into the groove, which can be used to separate and locate bearings, rings and sprockets.
🔷Step Down: can use the shoulder near the end of the shaft as a shaft support.
🔷Threaded: the end of the shaft is threaded and can be linked to threaded accessories.
🔷Tapped: has threads inside and can be installed on threaded posts.
🔷Hollow: lighter than solid shafts, can reduce the overall weight of the equipment, can be used for wires, compressed air pipes, etc.
Application of Ceramic Shaft
Ceramic Motor Shaft
Ceramic motor shafts are used in various motor equipment and have a longer life than traditional metal shafts.
Ceramic Shaft for Impeller
Ceramic shaft for impeller, extremely corrosion resistant
Ceramic Shaft for Water Pump
Ceramic shafts for water pumps, used in various water pump equipment, with excellent durability
Engine Ceramic Shaft
Used for various automobile engine shafts, bicycle axles, etc., with strong high temperature resistance.
Mechanical Equipment Shaft
Ceramic shafts for various mechanical equipment.
One-stop ceramic shaft manufacturing service
15+ Многолетний опыт. Высокая точность и OEM-дизайн. Профессиональная команда НИОКР. Конкурентоспособная цена.
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Ceramic Shaft vs. Metal Shaft
Ceramic shafts have excellent wear resistance and corrosion resistance, especially in some high temperature and corrosive environments.
Metal shafts have better impact and vibration resistance, but are easily corroded and worn.
Ceramic Shaft Manufacturing Process
- Raw material preparation: Select and process suitable ceramic raw materials.
- Molding: Dry pressing, injection molding, etc.
- Drying: Remove moisture after molding and wait for sintering.
- Sintering: High temperature sintering to form a hard ceramic structure.
- Post-processing: Precision machining or other processing.
How to Customize Poducts?
You only need to send us an inquiry and drawings, and our professional team will customize it for you.
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